PERANCANGAN ALAT BANTU KERJA DAN PERBAIKAN TATALETAK PABRIK DENGAN METODE SIMULASI PADA PABRIK LIMUN ANEKA RASA, BOJONEGORO

Utomo, Puspo and Gautama, Budi Santoso and Indrawati, Emi (2006) PERANCANGAN ALAT BANTU KERJA DAN PERBAIKAN TATALETAK PABRIK DENGAN METODE SIMULASI PADA PABRIK LIMUN ANEKA RASA, BOJONEGORO. In: Prosiding Seminar Nasional Ergonomi 2006 : Pendekatan Ergonomi Makro untuk Meningkatkan Kinerja Organisasi., 21-22 Nopember 2006, Jakarta.

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Abstract

PL Aneka Rasa is a beverage factory in Bojonegoro. Its primary raw materials are sugar, citric acid, sodium and water. This factory has a production rate 4800bottle per day and the management hasn't planned to increase or reduce the production rate. According to preliminary study it was identified some problems that correlated with production process, especially on the department I (bottle washing and moving). On this department, working process was done manually so it caused operator felt uncomfortable, painful and complaints on some their body segments, such ,as neck. shoulder, elbows, lower arms. foot and wrists as the consequences of the working repetition. The operator hand also suffered chafed because of the direct reaction with the detergent when the bottle washing process was done. On the bottle moving activity, operator must carry two bottle boxes in a trip without any jig or fixture and this activity caused some complaint, injured and pain on the back, neck and waist. The next problem that was happened on the production floor are correlated with material handling process because of a poor initial layout.To overcome these problems, then it was designed new working facilities for the bottle washing and moving activity. Through implementing both of these new facilities and by suggesting some layout improvement,then the operator complaints and painful could be reduced, the working comfortable can be increased the material handling process can be reduced 66% from the initial working condition and the bottle washing time can be accelerated I second/bottle. Then, layout improvement was done in order to solve material handling problem By redesigning the initial layout to the new ones, the 21. I % reduction of total contribution from the initial one can be achieved. Finally the simulation process with ProModel software was built to analyze the process production From the simulation output, then it is known that the labors utilization for the bottle washing and moving process could be reduced 16.78% and 8.1% consecutively.

Item Type: Conference or Workshop Item (Paper)
Uncontrolled Keywords: complaint, painful, facilities layout, simulation
Subjects: T Technology > TS Manufactures
Divisions: Faculty of Engineering > Department of Industrial Engineering
Depositing User: Eko Setiawan 194014
Date Deposited: 24 Apr 2012 02:23
Last Modified: 24 Apr 2012 02:23
URI: http://repository.ubaya.ac.id/id/eprint/388

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