Performance analysis of production scheduling in Toyota simulation

Mangngenre, Saiful and Indah, A. Besse Riyani and Syamsul, Diniary Ikasari and Arief, Azran Budi and Novawanda, Olyvia (2025) Performance analysis of production scheduling in Toyota simulation. Acta logistica: International Scientific Journal about Logistics, 12 (1). pp. 91-102. ISSN 1339-5629

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Abstract

This research analyzes production scheduling performance in the context of sustainable manufacturing using Toyota Production System (TPS) simulation. The primary focus of this study is to study scheduling performance based on the makespan value and job order for each method. To reduce makespan, two metaheuristic techniques are employed: the tabu search (TS) method and the simulated annealing (SA) method. This research fills the literature gap by exploring makespan optimization methods, combining computer simulation with metaheuristics, and considering TPS scheduling constraints. Data obtained from a miniature car simulation based on the Toyota Production System concept. The research method includes SA and TS implementation using Python and Visual Basic 6.0. The results show that SA and TS produce makespan 2.2-3.2% lower than the Initial Method. SA shows flexibility with different job sequences for each level of demand, while TS produces consistent sequences. The increase in makespan as demand increases is consistent across all methods (14.1-16.4%). In conclusion, SA and TS are effective optimization methods for production scheduling, with the selection depending on the preference for flexibility or consistency.

Item Type:	Article
Uncontrolled Keywords:	production scheduling, simulated annealing, tabu search, Toyota production system, makespan optimization
Subjects:	T Technology > T Technology (General)
Divisions:	Faculty of Engineering > Department of Industrial Engineering
Depositing User:	Ester Sri W. 196039
Date Deposited:	14 Apr 2025 04:36
Last Modified:	14 Apr 2025 04:36
URI:	http://repository.ubaya.ac.id/id/eprint/48336

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